FTTH Cable Production Line – State-of-the-art Production System
Have you realized that modern glass-fiber wire networks are capable of running at rates of up to 190 m/min? This astonishing productivity is made possible by innovative manufacturing solutions designed for rapid manufacturing.
Such setups are developed to process various cabling forms, such as connection cables and firmly insulated cables. Their efficient construction, typically below twenty-six meters, renders them perfect for contemporary plants.
Integration with intelligent production networks ensures uninterrupted functioning. Through MES/ERP connectivity, these SZ stranding line production lines offer unparalleled exactness and performance. Thus, they are preferred for companies seeking to lead in the fiber optic industry.
Introduction to FTTH Cable Production Line
Productive production systems play a vital role in meeting the growing need for reliable connectivity. Such mechanisms are designed to create premium light-transmitting wires that energize today’s connectivity grids. With advanced technology, they guarantee precision and rapidity in all phases of the process.
Understanding the FTTH Manufacturing Line
The FTTH manufacturing line constitutes a consolidated process for fabricating home fiber drop cables. These cables consist of naked fibers strengthened by steel or FRP, encased in shielding casings. This produces a long-lasting and high-performance option for high-speed internet connections.
It works with various compounds, such as PVC, LSZH, and PE polymers. This flexibility ensures it accommodates varied market demands. Additionally, the 4-head fiber pay-off system delivers precise tension control, keeping accuracy within ±0.05N.
Reasons to Select Our Cutting-edge Production System
Our equipment stands out for its accuracy and performance. Consider these highlights:
- Manages various wire sizes such as 2.0×3.0mm and 2.0×5.0mm drop cables
- Supports LSZH, PVC, and PE sheath materials for versatile applications
- Boasts a quad-head payout mechanism controlling tension between 0.4N and 1.5N
- Delivers a production capacity of up to 9km/h for 2.0×3.0mm cables
Such attributes guarantee streamlined functionality and premium production. It’s the ideal solution for businesses seeking a competitive advantage in fiber networks.
Highlights of Our FTTH Manufacturing System
Modern manufacturing systems are transforming how optical fibers are manufactured. Our high-tech system integrates exactness, performance, and modern advancements to produce top-quality results. Below, we explore the standout features that make our system a leader in the industry.
Accurate Extruder Coupled with an Adaptable Head
Central to our setup is a dedicated 50mm extruder engineered for exact substance allocation. It guarantees consistent quality throughout each cable produced. The modifiable head supports smooth personalization, accommodating different substances like PVC, LSZH, and PE resins.
With OMRON temperature control, the system ensures temperature exactness to ±1°C. This level of precision guarantees optimal performance and reduces waste, rendering it an economical choice for production.
Automated Fiber Dispensing with Strain Management
The automated fiber unwinding unit operates under a controlled tension of 0.4N up to 1.2N. This ensures smooth fiber handling and minimizes the risk of damage during production. Employing a dual-capstan assembly with 640mm and 400mm wheels improves steadiness and regulation.
This aspect is especially advantageous in fabricating premium fiber wires, as it ensures consistent tension throughout the process.
Automated Take-Up and Line-Receiving System
Featuring a dual-axis rewinding assembly compatible with reels from PN400 to PN630, providing adaptability for assorted manufacturing requirements. The automated line-receiving feature eliminates the need for manual rewinding, resulting in time efficiency and decreased labor outlay.
Furthermore, an X-type laser-based diameter measuring tool ensures immediate quality verification, guaranteeing that all cables conform to exacting criteria, delivering reliable and durable products.
State-of-the-art Technology Powering the Production Process
Trailblazing technology is transforming the fabrication of optical fibers. Our equipment is engineered to provide exactness, consistency, and productivity, to achieve optimal outcomes on all orders. Below, we explore the advanced features that set our equipment apart.
Global-Standard Industrial Computerized Control Module
The backbone of our system is the FiberCAN PLC integrated with an industrial computer terminal. It facilitates uninterrupted functioning with instant oversight. It permits meticulous modifications, which improve the standard of every optical fiber made.
Operating at a mere 35KW/h under standard conditions, it offers low energy consumption. This reduces operational costs while maintaining high performance. With a 9m spool accumulator, production remains constant, reducing idle time and enhancing performance.
Outstanding Durability and Dependability Using Renowned Parts
We utilize top-quality elements from reputed brands like OMRON controllers and worldwide motor suppliers picked for their strength and exactness, which secure enduring performance.
Incorporating reinforced steel wires with cutting-edge Fiber cable sheathing line handling processes enhances rigidity and steadiness, guaranteeing that every manufactured cable attains superior industry benchmarks.
Seamless MES and ERP System Coupling
Our machinery connects effortlessly with MES and ERP software, facilitating instantaneous production oversight. This ensures transparency and efficiency throughout the manufacturing process.
Enterprises can supervise output figures, enhance production cycles, and curtail waste, rendering it a savvy option for today’s industrial plants.
| Aspect | Benefit |
|---|---|
| FiberCAN PLC Setup | Accurate control and immediate supervision |
| Low Energy Consumption of 35KW/h | Energy-efficient operations |
| 9m Cable Accumulator | Continuous production |
| OMRON Controllers | Long-lasting accuracy |
| ERP System Compatibility | Real-time production tracking |
Practical Applications for Our FTTH Cable Line
Innovative manufacturing systems have redefined the process of building trustworthy fiber cables. They cater to a broad range of industrial demands, offering flexibility and precision in every application. Let’s examine the main functions served by this innovative machinery.
Fabricating FTTH Drop Cables
Our system excels in manufacturing drop cables, which are essential for high-speed internet connections. It handles reinforcement wires ranging from ø0.4 to ø1.0, ensuring durability and strength. The central shaft hole diameter of ø56 allows for seamless integration with PN400 pay-off reels.
Important elements consist of:
- Combined FRP and diminutive steel wire payout to enhance strength
- Mobile mold support for quick configuration changes
- Suitability for indoor and outdoor use
Fabricating Compact Buffered and Free Tube Cables
It proves perfect for manufacturing both closely buffered as well as loose tube cabling systems. Exhibiting a mere 0.02dB/km loss, these cables offer superior signal integrity. The stranding process ensures precision, while the ability to handle ø1.2mm steel wires adds strength and reliability.
Customizable Solutions for Various Cable Types
Flexibility is a hallmark of our manufacturing system. It is compatible with an array of materials and setups, thus fitting multiple applications. Whether you need indoor or outdoor cables, our equipment delivers consistent quality and efficiency. This adaptability ensures that businesses can meet specific requirements without compromising on performance.
Benefits of Using Our FTTH Cable Production Line
Adopting modern fabrication technologies yields numerous benefits to enterprises focused on fiber technology. These systems are designed to optimize operations, reduce costs, and deliver high-quality products. The following highlights the primary advantages that position our system as the preferred option among manufacturers.
Enhanced Efficiency and Productivity
Our system ensures fiber ribbone line high-speed operations, achieving outputs of 7-9km/h depending on the cable size, permitting enterprises to fulfill increased market needs while sustaining superior quality. Additionally, automated spool handling diminishes labor effort, enhancing time efficiency and resource use.
Economical Fiber Optic System Implementation
With optimized energy consumption of 35KW/h, our equipment reduces operational costs. The ergonomic design, featuring a 1000mm working height, enhances operator comfort and efficiency.
Smooth and Reliable Cable Surface
Precision extrusion ensures a smooth and reliable surface for every fiber optic product, which keeps loss under ≤0.02dB/km, ensuring optimal functionality. Steel supports fortify the cables, rendering them robust for multiple uses.
| Characteristic | Value Proposition |
|---|---|
| Rapid Throughput | Superior output rate |
| Low Energy Requirement | Lower energy costs |
| Minimal Signal Loss | Top operational efficacy |
| Optimal Operator Work Level | User-friendly setup |
Final Thoughts
State-of-the-art fiber production technologies are redefining industry benchmarks. Thanks to exacting design and integrated smart features, these systems offer unparalleled dependability and performance. Achieving speeds of up to 190 m/min, they secure substantial ROI for enterprises.
They are complemented by expert technical assistance and tailored configuration choices to suit your requirements. Be it expanding production or boosting quality standards, our system is crafted to keep you at the forefront.
Set to upgrade your manufacturing capabilities? Get in touch to learn about bespoke solutions designed for you. Embrace the next generation of fiber technology through our top-tier systems.
